V9

Major VersionM

by Joe Frichner

Connect USB cable to RCL port on electric box. (1 Minute) Open HED program software. (1 Minute) Turn key switch in crane to the "ON" position. (1 Minute) * Note: Screen will blink.
  • Connect USB cable to RCL port on electric box. (1 Minute)

  • Open HED program software. (1 Minute)

  • Turn key switch in crane to the "ON" position. (1 Minute) * Note: Screen will blink.

  • Install program on drive "F:\". Also load the ".rofms" and logo files into display. (8 Minutes)

  • Once programs are loaded, remove the USB cable. (1 Minute)

  • Turn key switch in the crane to the "OFF" position. (1 Minute)

  • Remove the 10A fuse (KK) from the fuse panel for 10 seconds to reset the pulse display. (2 Minutes)

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Look for loose hoses. (1 Minute) Look for missing hardware. (2 Minute)
  • Look for loose hoses. (1 Minute)

  • Look for missing hardware. (2 Minute)

  • Look for missing parts. (1 Minute)

  • Look for fluid leaks. (about 1 Minute)

  • Test

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Turn key switch to "ON". (1 Minute) Plug cable with the license key into the laptop. (1 Minute) Plug cable into RCL port on the crane. (2 Minutes)
  • Turn key switch to "ON". (1 Minute)

  • Plug cable with the license key into the laptop. (1 Minute)

  • Plug cable into RCL port on the crane. (2 Minutes)

  • Open "Moto Update" program from the desktop of the laptop. (2 Minutes)

  • Install program to ECU. (3 Minutes)

  • Remove cable. (2 Minutes)

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Install USB cable to IQAN port in the electric box. (1 Minute) Open IQAN program on the laptop and verify the connection to the MD3 controller. ''(2 Minutes) *Note: If you are connected, you will see a green dot at the bottom of the program window that says "connected".
  • Install USB cable to IQAN port in the electric box. (1 Minute)

  • Open IQAN program on the laptop and verify the connection to the MD3 controller. ''(2 Minutes)

  • *Note: If you are connected, you will see a green dot at the bottom of the program window that says "connected".

  • Under the "System Tab", change the machine ID to the machine's serial number located on the sales order. (2 Minutes)

  • Set the time and date fields. (1 Minute)

  • Under the "Update" tab, load the program titled "N4Z0034_V3". (4 Minutes)

  • Set the display type on the adjust screen using the PIN number 7411. *Possible inputs are J9, J9XP, or Metric (4 Minutes)

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Start laptop. (2 Minutes) Go to Design Engineering Software Site and enter the serial numbers and applicable programs for all components. (5 Minutes) *Note: Must use sales order to capture all options.
  • Start laptop. (2 Minutes)

  • Go to Design Engineering Software Site and enter the serial numbers and applicable programs for all components. (5 Minutes)

  • *Note: Must use sales order to capture all options.

  • Download all required software. (4 Minutes)

  • Drag ".rofms" and logo files to the folder "files_digital" located on the desktop of the computer. (1 Minute)

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Remove all counterweight pins from cab. (1 Minute)
  • Remove all counterweight pins from cab. (1 Minute)

  • Remove the counterweight remote and wind speed indicator if equipped from the cab. (2 Minutes)

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Cycle boom hoist functions. (.5 Minutes) Cycle swing function with the swing break and house lock disengaged. Listen to see that the swing alarm sounds. (.5 Minutes) Check telescope function. (.5 Minutes)
  • Cycle boom hoist functions. (.5 Minutes)

  • Cycle swing function with the swing break and house lock disengaged. Listen to see that the swing alarm sounds. (.5 Minutes)

  • Check telescope function. (.5 Minutes)

  • Check swing brake pedal. Pedal should depress easily. (.5 Minutes)

  • Cycle carrier service brakes 2 times. (.5 Minutes)

  • Bleed the outriggers. Fully extend and retract one outrigger at a time to full extension and retraction. (6 Minutes)

  • Start with the right front outrigger and proceed clockwise around the crane while minding the ground person for issues and safety.

  • After cycling all outriggers, set beams to retract, fully extend the jack cylinders, and turn off the engine. (1 Minute)

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Look for loose hoses. (1 Minute) Look for missing hardware. (2 Minutes)
  • Look for loose hoses. (1 Minute)

  • Look for missing hardware. (2 Minutes)

  • Look for missing parts. (1 Minute)

  • Look for fluid leaks. (2 Minutes)

  • *Note: Remove boom hoist hoses from cab and place on front fender.

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Verify the left side hood door is closed. (1 Minute)
  • Verify the left side hood door is closed. (1 Minute)

  • Move platform to machine. (4 Minutes)

  • Lock the caster wheels. (2 Minutes)

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Insert wisdom here.
  • Insert wisdom here.

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Connect the Cummins Inline-5 adapter to the ODB port on the electic box and laptop (3 Minutes) Open the Cummins Insite Software from the desktop of the laptop and click on the "Connect ECM" tab. Follow the on-screen instructions. (3 Minutes) Select either "Prior Work Order" or "New Work Order". *Both will display the fault tree. (2 Minutes)
  • Connect the Cummins Inline-5 adapter to the ODB port on the electic box and laptop (3 Minutes)

  • Open the Cummins Insite Software from the desktop of the laptop and click on the "Connect ECM" tab. Follow the on-screen instructions. (3 Minutes)

  • Select either "Prior Work Order" or "New Work Order". *Both will display the fault tree. (2 Minutes)

  • Click on "Fault Code Tab" to check for active faults. If there are no active faults, then clear all codes. (4 Minutes)

  • *If there are active faults, troubleshoot and repair. After repairs are complete, clear all codes.

  • Click on the "Data/Monitor" tab and verify the operation of the throttle pedal and throttle lock switches. (3 Minutes)

  • Remove cables and turn off laptop. (5 Minutes)

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Verify options on sales order. (1 Minute) Open the screen menu and put in password by pressing the left hand, center, and right hand buttons simultaneously for 3 seconds. Password is "333333". (2 Minutes) Select "Setup". (1 Minute)
  • Verify options on sales order. (1 Minute)

  • Open the screen menu and put in password by pressing the left hand, center, and right hand buttons simultaneously for 3 seconds. Password is "333333". (2 Minutes)

  • Select "Setup". (1 Minute)

  • Select "Enable Options". (1 Minute)

  • Set options from sales order. (4 Minutes)

  • Set the front and rear winch rope capacity. (1 Minute)

  • Set the machine serial number. Example is S4K4-1234.

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Change the level 3 password to "693147". (1 Minute) Return display to main screen. (1 Minute)
  • Change the level 3 password to "693147". (1 Minute)

  • Return display to main screen. (1 Minute)

  • Return laptop to equipment cabinet. (10 Minutes)

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2 Qty-Fuel take keys.(2 Minutes)
  • 2 Qty-Fuel take keys.(2 Minutes)

  • 2 Qty-545ch keys from stock for the hood and tool box. (2 Minutes)

  • 2 Qty-Cab door keys. (1 Minute)

  • 2 Qty-Ignition keys. (1 Minute)

  • Place all keys on LBCE key ring. (2 Minutes)

  • Verify that the 2 keys are in the RCL bypass and set to bypass mode for all of startup. *Key cannot be removed while in bypass mode. (2 Minutes)

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Verify all personnel and equipment are clear of the machine. (.5 Minutes) Prime the fuel filter. (.5 Minutes) Turn the key switch to the "ON" position. Wait for the alarm to stop and the display to load. (.5 Minutes)
  • Verify all personnel and equipment are clear of the machine. (.5 Minutes)

  • Prime the fuel filter. (.5 Minutes)

  • Turn the key switch to the "ON" position. Wait for the alarm to stop and the display to load. (.5 Minutes)

  • *Blow the horn before start is attempted in compliance to safety procedures.

  • Start the engine. (.5 Minutes)

  • Verify with ground person that there are no leaks or abnormal noises. *Hydraulic functions are on a 15 second delay.

  • Cycle winches. Verify the speed and disable functions are good. Verify the rope direction is correct on the display. (.5 Minutes)

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Check engine oil. (2 Minutes) Check coolant fluid levels. (2 Minutes) Add fluids as needed. (2 Minutes)
  • Check engine oil. (2 Minutes)

  • Check coolant fluid levels. (2 Minutes)

  • Add fluids as needed. (2 Minutes)

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Place drive shaft on rolling fixture and roll under crane. (2 Minutes) Jack up drive shaft to allow for bolting. (2 Minutes) Install 4 bolts with impact. (4 Minutes)
  • Place drive shaft on rolling fixture and roll under crane. (2 Minutes)

  • Jack up drive shaft to allow for bolting. (2 Minutes)

  • Install 4 bolts with impact. (4 Minutes)

  • With a calibrated torque wrench, torque one bolt to required torque. (.5 Minutes)

  • Apply torque seal. (.25 Minutes)

  • Repeat torque and torque seal procedures for the remaining 3 bolts. (2.25 Minutes)

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  • Sound horn, start crane, and rotate upper 180 degrees. (1 Minute)

  • Engage swing brake. (.5 Minutes)

  • Set house lock. (.5 Minutes)

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Using the Production Test Procedures, set the carrier relief and hydraulic cooler fan pressures. (5 Minutes) Be mindful of the ground person's commands during this procedure.
  • Using the Production Test Procedures, set the carrier relief and hydraulic cooler fan pressures. (5 Minutes)

  • Be mindful of the ground person's commands during this procedure.

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Verify options on sales order. (1 Minute) Open the screen menu and put in password by pressing the left hand, center, and right hand buttons simultaneously for 3 seconds. Password is "333333". (2 Minutes) Select "Setup". (1 Minute)
  • Verify options on sales order. (1 Minute)

  • Open the screen menu and put in password by pressing the left hand, center, and right hand buttons simultaneously for 3 seconds. Password is "333333". (2 Minutes)

  • Select "Setup". (1 Minute)

  • Select "Enable Options". (1 Minute)

  • Set options from sales order. (4 Minutes)

  • Set the front and rear winch rope capacity. (1 Minute)

  • Set the machine serial number. Example is S4K4-1234.

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Change the level 3 password to "693147". (1 Minute) Return display to main screen. (1 Minute)
  • Change the level 3 password to "693147". (1 Minute)

  • Return display to main screen. (1 Minute)

  • Return laptop to equipment cabinet. (10 Minutes)

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Select front steering option. Steer stop-to-stop. (4 Minutes) Select rear steering option. Steer stop-to-stop. (4 Minutes)
  • Select front steering option. Steer stop-to-stop. (4 Minutes)

  • Select rear steering option. Steer stop-to-stop. (4 Minutes)

  • Select each of the 4 steering modes and steer stop-to-stop. (3 Minutes)

  • Check rear steer offset indicator. (1 Minute)

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With the crane running. Shift transmission into forward.
  • With the crane running. Shift transmission into forward.

  • Progress the crane through speeds 1-3. (1 Minute)

  • Repeat the procedure for reverse. (1 Minute)

  • Place crane in neutral. Select 4X4. (1 Minute)

  • Progress the crane through the speeds in 4X4 mode. (2 Minutes)

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Run the winches, both front and rear, and record times in the build book. (1.5 Minutes)
  • Run the winches, both front and rear, and record times in the build book. (1.5 Minutes)

  • Run the winches, both at high and low speeds, and record times in the build book. (1.5 Minutes)

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While responding to any ground person's commands, depress and hold the service brake pedal. (8 Minutes)
  • While responding to any ground person's commands, depress and hold the service brake pedal. (8 Minutes)

  • Release the brake pedal. (1 Minute)

  • test

  • [http:////servername/foldername/filename.rtf|this is my pdf]

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While responding to the ground person's commands, disengage the park brake and hold the service brake. (1 Minute)
  • While responding to the ground person's commands, disengage the park brake and hold the service brake. (1 Minute)

  • Shift the machine into 4X4 mode, forward, 3-speed. (1 Minute)

  • Engage the park brake. (1 Minute)

  • Adjust the air gap per print. (7 Minutes)

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Prepare the diesel heater and retrieve A/C vacuum guages while ground person installs upper pressure guages. (13 Pressures) Remove cat walk grate and all box covers. (2 Minutes) Connect the A/C manifold guages and vacuum pump. (2 Minutes)
  • Prepare the diesel heater and retrieve A/C vacuum guages while ground person installs upper pressure guages. (13 Pressures)

  • Remove cat walk grate and all box covers. (2 Minutes)

  • Connect the A/C manifold guages and vacuum pump. (2 Minutes)

  • Switch pump on and open all valves for 30 minutes. (1 Minutes)

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Using the Production Test Procedures for the values, set the pilot pressure. (2 Minutes) Set the swing pilot reducing valve pressure. (2 Minutes) Set the boom hoist extend and retract pressures. (4 Minutes)
  • Using the Production Test Procedures for the values, set the pilot pressure. (2 Minutes)

  • Set the swing pilot reducing valve pressure. (2 Minutes)

  • Set the boom hoist extend and retract pressures. (4 Minutes)

  • Set the swing pressures, left and right. (4 Minutes)

  • Set the telescope pressure. (3 Minutes)

  • Set the winch pressure. (1 Minute)

  • Reinstall all caps and covers. Remove all guages. (8 Minutes)

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Respond to ground person and lower crane onto tires as requested. (1.5 Minutes) Record the values in the build book. (.5 Minutes)
  • Respond to ground person and lower crane onto tires as requested. (1.5 Minutes)

  • Record the values in the build book. (.5 Minutes)

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Complete Paperwork And Log Factory Issues (15 Minutes)
  • Complete Paperwork And Log Factory Issues (15 Minutes)

Great step~!!!!!!!

Kristen Sowatsky - Reply

I actually hate this step

Kristen Sowatsky - Reply

Great guide!!!

Kristen Sowatsky - Reply

Using the Production Test Procedures, bring the transmission up to temperature and record. (3 Minutes)
  • Using the Production Test Procedures, bring the transmission up to temperature and record. (3 Minutes)

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Run the winches, both front and rear, and record times in the build book. (1.5 Minutes)
  • Run the winches, both front and rear, and record times in the build book. (1.5 Minutes)

  • Run the winches, both at high and low speeds, and record times in the build book. (1.5 Minutes)

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Kim Payne

Member since: 06/05/2014

795 Reputation

4 Guides authored

One Comment

Doing some live testing

Stefan Ayala - Reply

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